Problem:getting in and out of a wetsuit can be a hassle sometimes, because the velcro closure on the ankle never stays open by itself, when you try to slide your foot through the leg opening.

Solution: a smart little Velcro patch on the outside of the closure flap can quickly be fixed on the shin and keeps the leg open for easy entry or exit.

Problem: ION uses the strongest Velcro type available for
secure lock of all closures. The disadvantage is that the inside
jersey on the collar might get damaged by the neck Velcro
closure.

Solution: there is a small Velcro Plush patch on the neck
Velcro flap so that it can easily be folded and fixed on the inside
of the collar. This avoids damage on the wetsuit jerseys when
it is not in use. Additionally the specific selection fabrics on the
new double layer collar construction effectively prevents snaging
from the Velcro hooks.

Double layer collar construction for perfect water sealing and improved wearing comfort construction. The super smooth inside layer of Glide_Skin Neoprene wrapped around the neck avoids skin irritations and water intrusion. Slightly lower collar hight and a less bulky neck construction improves the freedom of movement and comfort.

Application:
This seam technology is most commonly used for thicker wetsuits from approx. 3 – 6 mm thick
Neoprene which require best waterresistance.

Glueing:
The edges of the Neoprene panels are covered with a highly adhesive, UV resistant contact glue
which needs to dry for a few minutes. Then the glue is applied a second time to make it more sticky.

Assembling:
Now the corresponding edges of the Neoprene panels are put together by hand and then firmly
squeezed with an electric pressing tool cm by cm to achieve the high tearing strength.

Sewing:
After glueing, the seams are stitched on one side with a special blind-stitch sewing machine.
A curved needle pokes through the neoprene layer (without actually poking through the Neoprene
to the other side) and applies an elastic seam. If you can see the stitching only on one side of the
seam then it is a glued bind-stitch seam.

Pros:
By using this technique, the seam is highly tear proof, elastic and very much waterresistant to
provide insulation and comfort.

Cons:
This manufacturing process is extremely complex and timeconsuming, and therefore very expensive.

This shock absorbing neoprene type is used for the ION crash_padz to reach a maximum of protection in stress areas.

Problem: when you put on a wetsuit with batwing construction
just by yourself, the Water_Gate back panel tends to roll up
inside and makes it hard to grab it without help.

Solution: A Velcro patch on the upper part of the batwing
makes it possible to fix the batwing on the neck closure. This
prevents the Water_Gate back panel from rolling up inside and
helps you grabbing it without the help of an assisting buddy.
The Gate_Keeper Velcro patches on the batwing and neck
closure are indicated in red color, so you can easily see how to
close it.

Highly abrasion resistant protection printings on the knee panels. Flex zones allow outstanding freedom of movement

In order to improve mobility and comfort, all ION wetsuits come with a contour cut. It enhances the flexibility in the collar, wrist, ellbow, instep and the hollow of the knee.

This premium neoprene type is even softer and provides more stretch than the S_Type_Neoprene. It’s our most elastic neoprene in the range and is used for double lined panels such as collar, arms, shoulder and armpit area when most extreme elasticity is needed.

ION wetsuits are all made of S_Type_Neoprene which is one of the most elastic neoprene type on the market. It’s also very warm and lightweight due to its specific cell structure.

Additional neoprene pads which protect sensitive body areas like the shins, ribs, crotch, hips, tail bone, etc. against pressure and impact injuries when crashing hard. Each Crash_Padz consists of a specialized higher density K_Type Neoprene foam to absorb the impact force.

Application:
This seam (also called Flat Lock) is commonly used for thinner wetsuits, rashguards and accessories with a neoprene thickness of up to max. 2 – 3 mm that does not require watertight seams.

Assembling:
The two pieces of neoprene panels are aligned along the edges, and overlap each other approx. 5 mm when they run through the flat lock sewing machine.

Sewing:
In contrast to the glued blind-stitch seam, the needle punctures through the neoprene layers to the other side, so that the flat stitch seam thread is visible on both sides of the seam.

Pros:
It’s much faster and less complex to produce a flat stitch wetsuit compared to GBL as there is no glueing process involved. Nevertheless it’s very strong and emphasizes the look of the panel layout.

Cons:
Not completely waterproof, so it is not suitable when warmth is obligatory

All Rashguards, Thermo Tops and Neoprene Tops have a fine webbing loop on the center of the hem for fixing the boardshorts laces to prevent slipping up by impact.

Extraordinary heat retention and great elasticity. Mainly used in the torso, back, crotch panels. (Can be any color inside Jersey matching to outside color theme)

All long-leg ION wetsuits are provided with detachable Velcro_Leg_Loops (or an integrated Velcro Closure on the legs for easy entry such as Quantum Series). This Loop can be wrapped tight around the ankle to increase waterproofness and to prevent water from rushing in from heavy spray of the board edge. To prevent losing the Velcro_Leg_Loop on the water it has a unique construction. Of course the Velcro Loop can also be removed easily by hand if not needed.

All wetsuits with Water_Gate batwing panels have little holes on the lower back part. Water which enters through the back zipper can leak out easily and keep the back area dry. These Drain_Holes are also placed in the calves which prevent the water from getting stuck in the legs like a bubble.

Striped rubber sealing prints on the inside of the wrists make a tighter sealed fit which avoids water rushing into your arms.

to distinguish the different lines and styles more easily all wetsuits are provided with visible neck logos giving information about the line, style and thickness of neoprene. Now there is a different logo for skin and double lined styles (indicated by DL).

All ION Rashguards, Thermo Tops and Neoprene Tops are made of extaordinary soft quality Jersey and Neoprene to provide maximum protection against the aggressive UV radiation of the sun (UPF rating 35 to 50+ depending on the color).

on each ion wetsuit the logo is printed on the left chest side.

All crucial stress points are reinforced either with Melco_Tape on the inside seams or rubber logo patches on the outside to prevent ripping.

All ION semidry wetsuits with long arms / long legs are equipped with a Water_Gate_Plus batwing panel on the inside of the back behind the zipper. It works like a water barrier to keep out the water which soaks through the back zipper. To improve the waterproofness even more, all ION batwings (except Capture) have an additional cuff extension like a collar worn over the head. On top of that the glued blind-stitched seam is covered with an extra Neoprene tape sealing to keep you dry and warm on the inside.

All ION wetsuits are equipped with a double lined crotch panel, to avoid abrasion from leg straps of seat harnesses. To improve protection due to windchill while keeping the flexibility in the crotch area a special hexagon coating is applied.

Premium brand TIZIP Master_Seal zipper prevents water leaking and makes the Fuse Drysuit highly waterproof for above-watersports like kiting, windsurfing, surfing, SUP etc. This VISLON quality tooth construction provides a smooth low-friction gliding zipper for easy closing and opening and keeps out the water effectively. It is also much more flexible and needs less lubrication than other zipper types.

ION only uses super flexible SeamTite Latex_Cuffs by premium brand SPECIALISED LATEX for our Fuse Drysuit on the neck, wrists and ankles to prevent water leaking into the dry suit.

Highly elastic liquid seam sealing glue for outstanding water sealing and even greater bomb proof tearing strength of our glued blind-stitched seams.

Elastic safety loop to store a key hidden in a pocket (please only use water resistant keys)

A small webbing loop on the neck of all wetsuits and rashguard tops to attach safety line of ION sunglasses.

For years all ION Neoprene products like wetsuits, neo tops and other neo accessories are made of highly elastic certified Limestone_Neoprene from Japan. That means the raw materials (polychloroprene chips) are made of calcium carbite which is converted from limestone (calcium carbonate) instead of using Neoprene derived from petrolium oil like in the past. Also, even though this production method uses a lot of energy in the electric arc furnaces where the limestone is processed, this energy derives from hydropower. Hydropower produces essentially no carbon dioxide or other harmful emissions, in contrast to burning fossil fuels, which significantly contributes to global warming through CO2.

Our new ION functional underwear consists of highly effective double layer knit construction which sucks away the sweat from your skin and keeps you dry and warm. Great for wearing as a functional first layer underwear inside a drysuit or for any other sport such as snowboarding, biking, running etc.

Eco-friendly inside material, which consists of fully recycled PET bottles and a small amount of highly elastic Spandex filaments. (Indicated by Black color inside Jersey)

Warmest high loft plush jersey for inside lining with great stretch and maximum feelgood factor. Due to its thick plushy structure it restores lots of body heat and makes it possible to reduce the thickness of the Neoprene panels to save weight – you´ll love it! (Indicated by Orange color inside Jersey)

A unique construction to make a glove or a boot more water resistant. The Donut_Cuff seal is made of one piece of Neoprene with Glide_Skin on the inside which provides a slick sealing surface.

A new double layer cuff construction e.g. on Neoprene gloves, boots and hood which improves the water sealing significantly. One layer goes inside and the other on top of the suit for perfect water tightness.

A specific modification in the panel construction can result in a better performance of the product. On our Neoprene Socks for example a striped Flex_Control print on the instep provides better stance and stability by reducing the stretch in this area. By adding a DL flex panel on the arm sleeves (e.g. Quantum Series) the elasticity of a skin suit can be improved where it is most needed.

The all new Onyx and Onyx Voltage Series is equipped with a horizontal front zipper instead of the traditional vertical back zipper. Even though it takes a bit more time getting in and out it provides unmatched flexibility and freedom of movement especially in the back – Surfers love it!

Ever watched a gecko running up and down the walls? Then you know inspiration for our new Neo Glove palm construction: A very thin layer of Neoprene with a full cover palm embossing in circular ribbed shape provides awesome grip on the wet surface of a boom or kite bar. It prevents cramps and makes a huge difference compared to conventional glove constructions.

The ultimate answer to a full bladder in a drysuit when it’s f***** freezing outside … This unrestricting TIZIP Master_Seal zipper (same quality as on the back) provides the crucial feature for a long day on the water. The easy pull zipper tap can be stored hidden inside the opening above so noone will even notice it´s there.

A unique rubber patch construction on the new Neo Socks which provides both abrasion resistance and protection as well as grip and pure barfoot feeling.

Additional layer of Tatex_Glue applied on GBL seams (e.g. Neo gloves and Neo socks) makes them highly waterproof and tearing resistant. A highly complex process which is only applied to the most premium products.

Highly abrasion resistant protection fabric used for knee panels or in the
buttock for example.

A soft PU coating applied onto the Neoprene to make the surface smooth and slick.
For example used on inside layer of collar to avoid rash and improve water sealing.

Durable and resistant Nylon jersey with great price-performance ratio. (Indicated by Grey color inside Jersey)

Extemely elastic and soft touch jersey with high content of Spandex filaments. Best choice for all areas with maximum freedom of movement like arms, shoulder, armpits, upper body, etc.